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2. TFM Production Flow


Description
This is a training course to carry on with the TFM program.
The training course covers the Production Flow pillar.
The course starts with the Introduction Production Flow and continues with the break down into five elements: (i) Line and Layout design, (ii) Border of Line - BoL, (iii) Standard work, (iv) Single Minute Exchange of Die - SMED, and (v) Low-Cost Automation - LCA.
Content
  • INTRODUCTION FILES
  • Course Specifications
  • Glossary/ Vocabulary
  • Pre-Training Self-Assessment
  • Unit 1: Introduction to Production Flow
  • Description of the Unit 1: Introduction to Production flow
  • E-learning: Introduction to Production flow
  • Short Video: Moving Airplane Assembly
  • Recommendation of a Book Chapter 5, Production flow Introduction
  • Assessment: Introduction to Production flow
  • Unit 2: Production Flow - Line and Layout Design
  • Description of the Unit 2: Production flow - Line and Layout design
  • E-learning: Line & Layout design
  • Short Video: 3P Line design
  • Recommendation of a Book Chapter 5, Line and Layout design
  • Assessment: Production flow - Line and Layout design
  • Develop a Line & Layout design Use Case
  • Unit 3: Production Flow - Border of Line (BoL)
  • Description of the Unit 3: Production flow - Border of Line
  • E-learning: Border of Line
  • Short video: Border of Line Optimisation
  • Case Study - BoL Success Story
  • Recommendation of a Book Chapter 6, Border of Line
  • Assessment: Production flow - BOL
  • Develop a Border of Line Use Case
  • Unit 4: Production Flow - Standard Work
  • Description of the Unit 4: Production flow - Standard work
  • E-learning: Standard work
  • Short Video: Standard work
  • Recommendation of a Book Chapter 6, Standard work
  • Assessment: Production flow - Standard work
  • Develop a Standard work Use Case
  • Unit 5: Production Flow - Single Minute Exchange of Die (SMED)
  • Description of the Unit 5: Production flow - SMED
  • E-learning: Single Minute Exchange of Die (SMED)
  • PPT: SMED Case Study - Success Story
  • Video: Example of SMED - Formula 1
  • Recommendation of a Book Chapter 7, SMED Flexibility
  • Assessment: Production flow - SMED
  • Develop a SMED Use Case
  • Unit 6: Production Flow - Low-Cost Automation (LCA)
  • Description of the Unit 6: Production Flow - Low-Cost Automation
  • E-learning: Low-Cost Automation (LCA)
  • Recommendation of a Book Chapter 7, Low-Cost Automation
  • Assessment: Production Flow - LCA
  • Develop a Low Cost Automation Use Case
  • CLOSE - EXIT TASKS
  • Simulation: Plug Game - Part 1 Production Flow
  • Simulation: SMED Game
  • Activity: Lessons Learned
  • Post-Training Self-Assessment
  • Survey/ Feedback
  • Appendix - Q&As
  • Case Studies - Success Stories
Completion rules
  • You must complete the units "Assessment: Introduction to Production flow, Assessment: Production flow - Line and Layout design, Assessment: Production flow - BOL, Assessment: Production flow - Standard work, Assessment: Production flow - SMED, Assessment: Production Flow - LCA"
  • Leads to a certificate with a duration: Forever
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